The reality is that we’re not re-inventing the wheel. In addition, we have a research and development facility located at Karmøy. The pilot facility is built at Hydro's existing aluminium plant in Karmøy in Rogaland County, Norway. Hydro is a world leader in research and development in the aluminium industry. The 60 new HAL4e electrolysis cells will be capable of producing 75,000 tonnes of aluminum per year when they start production in the fourth quarter of 2017. by Andrea Svendsen 31 likes. Hydro’s low-carbon aluminium products are designed to help you reach your sustainability goals and meet the demands of ever more climate-conscious consumers. We also have three casthouses, one delivering extrusion ingot for profile production, another producing wire rod for high voltage cables and a sheet casthouse for the rolling mill. Smart, because smart researchers at Hydro’s technology centers in Årdal, Porsgrunn and Neuss, Germany, have developed new technology that makes this possible. “The technology Hydro has developed represents a quantum leap for climate-friendly and green industry,” says Hydro President and CEO Svein Richard Brandtzæg. In recent years the researchers in Hydro's technology centers in Årdal, Porsgrunn and Neuss in Germany have developed the next generation in electrolysis technology which will reduce energy consumption and emissions in the aluminium industry. Hydro Karmøy produces aluminium products used in plates and profiles in the construction and automotive industries, and aluminium wire for high voltage lines, among other applications. 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Hydro wants to use the technology pilot in Karmøy to roll out the world's most energy and climate-efficient technology for producing aluminium. The pilot will add 75,000 tonnes of aluminium production per year to the existing capacity of approximately 200,000 tonnes. The whole Karmøy energy supply comes from Hydro’s hydro power plants in nearby Røldal-Suldal – meaning that the whole operation is virtually self-sufficient. Hydro has tested the new technology, HAL4e, in a limited number of full-scale production cells at its research center in Årdal, Norway. These pylons are the tallest electricity pylons in Norway. As Hydro is involved in every aspect of the value chain, we can ensure that the whole process is not only sustainable but uses the cleanest possible energy from our own sources, thus removing the need for alternatives. 1908: Of course the workers must have houses, 1905: A new working day – 2 December 1905. The technology pilot at Karmøy is an industrial-scale test plant, which Hydro’s will use to verify its new technology for aluminum electrolysis — which the company believes is the world’s most climate and energy efficient. No one has managed to produce aluminum with such low energy consumption and high productivity as Hydro will at full-scale production.”. “The technology pilot here at Karmøy is green, smart and innovative,” said Solberg during the inauguration. Hydro's largest unit at Karmøy is the primary aluminium plant. 1910: What became of Professor Birkeland? Hydro Karmøy Technology Pilot When Hydro’s pilot plant in Karmøy begins operation in the fourth quarter of 2017 it will have the most climate and energy-efficient aluminium production technology in the world. Hydro REDUXA is our brand of low-carbon aluminium. Hydro along with Norwegian Prime Minister Erna Solberg inaugurated its primary aluminum pilot plant in Karmøy, Norway. “Green, because aluminum from the pilot will be the most energy-efficient in the world, with the smallest carbon footprint in the world. Hydro is a fully integrated aluminium company with 35,000 employees in 40 countries, combining local expertise and unmatched capabilities in R&D. The power supply of this facility is done by three overhead power lines, which cross the Karmsundet strait on 143.5-metre (471 ft) tall pylons. In addition to this, 12 test cells under development — known as HAL4e Ultra cells — will be installed based on the identical technology platform as the HAL4e cells. Bedriftshelsetjenesten Hydro Karmøy. We are actively achieving a goal to use as little energy as possible to create high-quality sustainable aluminium. “This is a technological breakthrough. We can also help you ensure that your products are designed and constructed with the environment in mind. “No one has yet managed to produce aluminum with such low energy consumption and high productivity as Hydro is now planning to do,” the company noted. Light Metal Age, read worldwide, is the only U.S. magazine exclusively devoted to primary production and semi-fabrication of aluminum and other light metals. Out of the 60 cells in the technology pilot, 48 cells will operate with an energy consumption of 12.3 kWh/kg aluminum — well under the world average of 14.1 kWh/kg aluminum and Hydro’s average of 13.8 kWh/kg aluminum. The Ultra cells are expected to operate with an energy consumption of 11.5-11.8 kWh/kg aluminum. The reality is that we’re not re-inventing the wheel. Bedriftshelsetjenesten Hydro Karmøy. 0 Comments. The low energy consumption, coupled with high productivity, means that Hydro can safely say that the technology pilot in Karmøy will be a world leader. 0 Comments, by Andrea Svendsen Hydro's pilot plant in Karmøy has the most climate and energy-efficient aluminium production technology in the world. Innovative, because this lays the foundation for new, green industrial jobs in Norway.”. The technology pilot will be … At our Karmøy plant in the west of Norway, we have been using the environment to assist our aluminium production for several years. Hydro REDUXA is available in low-carbon extrusion ingots, low-carbon foundry alloys, low-carbon sheet ingots and low-carbon wire rod. Publishing CMS Solutions by Advontemedia Copyright © 1943-2019 Light Metal Age / Terms of Use and Privacy Policy, New Extrusion Process for Manufacturing Magnesium Car Parts, ARTICLE: AK’s Greenfield Casthouse Produces Jumbo Billet and Slab to Supply Aerospace Al Globally, Hydro and Northvolt Cooperate to Enable Electric Vehicle Battery Recycling, Albras Restarts Primary Aluminum Production Line in Brazil. The whole Karmøy energy supply comes from Hydro’s hydro power plants in nearby Røldal-Suldal – meaning that the whole operation is virtually self-sufficient. The ambition of the project is to reduce energy consumption by around 15% per kilogram of aluminum produced comparedto the international average with the lowest CO2 emissions in the world. Hydro's pilot plant in Karmøy has the most climate and energy-efficient aluminium production technology in the world. We are actively achieving a goal to use as little energy as possible to create high-quality sustainable aluminium. June 4, 2020 We certify that dedicated parts of our production hold among the highest standards in the world, also in a climate perspective, because we believe that when our customer’s footprint shrinks, their opportunities expand. Compared with the world average, the technology developed by Hydro's researchers will reduce energy consumption in aluminium production by 15 percent. Svein Richard Brandtzæg, and Hilde Merete Aasheim, head of Primary Metal in Hydro, stand in front of one of the pilot cells. The technology pilot at Karmøy is an industrial-scale test plant, which Hydro’s will use to verify its new technology for aluminum electrolysis — which the company believes is the world’s most climate and energy efficient. Hydro REDUXA is verified according to ISO 14064 by DNV GL, covering all carbon emissions from bauxite mining and alumina refining to the production of aluminium in electrolysis and casting.
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